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Gear Teeth Chamfering

Characteristic of Scraper Insert

Scraper Insert manufacture corresponding to shape of target workpiece.

Long tool life due to using whole cutting area of Scraper Insert.

Built-in Scraper Insert Moving Mechanism

Scraper Insert Moving Mechanism is builted in the Gear-bite. Due to this structure, Scraper Insert follow the rotation of the target workpiece automatically, it could be done deburring and chamfering simultaneously.
Ready to use without any compressed air or tool headstock.

Easy exchanging Scraper Insert

Exchange Scraper Insert with only one wrench.

No additional operation such as adjustment or program modification after changes.

Characteristic of Gear Bite

No phase focusing
No requiresd phase focusing according to Scraper Insert follow the rotation of the target workpiece automatically, it could be reduced cycle time or set-up time.

Easy NC program
Move the machining command position of Scraper Insert to the fillet(Root) while rotating the target workpiece, and rotate it one or more times at the end point.It is completed when the same process is done with changed direction.

No secondary burr
Scraper Insert and workpiece are touched with only one each rotation at low speed, the secondary burr does not occur.That are redeced tool wear and improve tool life.

Short processing time
Target workpiece rotate at 5-15m/min.Only 10 seconds processing time including air-cutting time at size Φ100mm, peripheral velocity 9.5m/min(30rpm). Notice) Please romove big size burr with turning machine or something in advance.

No required dedicated equipment
Possible to save initial cost drastically due to aggregating manufacturing processes such as addition chamfering process into turning machine process.

Possible Dry and Wet process
Tool heating is hardly occurred,either is possible. Dry or wet are both perforamble due to no tool heating up. Only in case of dry process, air blow required to the scraper to remove chips.

Free training option
Gear-bite is differrent shape and usage from usual cutting tools, we can provide free training in our site. Also can dispatch our engineer to your site for training with additional charge.

Dedicated design of Scraper Insert
To chamfer definitely, design dedicated scraper insert to the target workpiece.

Short delivery time (*1)
Shipping out Scraper Insert within 10 business days. Same shipping schedule even the special shape.

Turret type CNC Lathe mount and use (Left side headstock CNC Lathe,)

Scraping sample (Gear)

  •  Chamfering width is even, end surface side 0.5mm, tooth side 0.3mm
  •  Possible chamfer fillet(root)